An investigation of PDMS structures for optimized ferroelectret performance

This paper reports the ANSYS simulation and fabrication processes for optimising PDMS ferroelectret performance. The proposed model extends the previously published analytical models and compares this with simulation of individual void geometry. The ferroelectret material is fabricated from PDMS using 3D-printed plastic moulds. The analytical model and Ansys simulation results predict the variation in performance of the PDMS ferroelectret with the different void geometry and surface charge density. The theoretical maximum piezoelectric coefficient d33 achieved was about 220 pC/N. The experimental maximum d33 obtained was 172 pC/N

Kinetic energy harvesting

This paper reviews kinetic energy harvesting as a potential localised power supply for wireless applications. Harvesting devices are typically implemented as resonant devices of which the power output depends upon the size of the inertial mass, the frequency and amplitude of the driving vibrations, the maximum available mass displacement and the damping. Three transduction mechanisms are currently primarily employed to convert mechanical into electrical energy: electromagnetic, piezoelectric and electrostatic. Piezoelectric and electrostatic mechanisms are best suited to small size MEMS implementations, but the power output from such devices is at present limited to a few microwatts. An electromagnetic generator implemented with discrete components has produced a power 120 ?W with the highest recorded efficiency to date of 51% for a device of this size reported to date. The packaged device is 0.8 cm3 and weighs 1.6 grams. The suitability of the technology in space applications will be determined by the nature of the available kinetic energy and the required level of output power. A radioactively coupled device may present an opportunity where suitable vibrations do not exist

Vibration energy harvesting: fabrication, miniaturisation and applications

This paper reviews work at the University of Southampton and its spin-out company Perpetuum towards the use of vibration energy harvesting in real applications. Perpetuum have successfully demonstrated vibration-powered condition monitoring systems for rail and industrial applications. They have pursued applications were volume is not a particular constraint and therefore sufficient power can be harvested. Harvester reliability and longevity is a key requirement and this can be a challenging task in high shock environments. The University of Southampton has investigated the miniaturization of the technology. MEMS electromagnetic harvesters were found to be unsuitable although miniaturized devices fabricated using bulk components did perform well. Screen printed piezoelectric harvesters were also found to perform well and were ideally suited to a low profile application where device thickness was limited. Screen printing was not only used to deposit the active piezoelectric material but also an inertial mass ink based on tungsten. This enables the device to be printed entirely by screen printing providing a low-cost route to manufacture. Finally, details of a simulation tool that can take real world vibrations and estimate vibration energy harvester output was presented. This was used to simulate linear and nonlinear harvesters and in many applications with a characteristic resonant frequency the linear approach was found to be the optimum. Bistable nonlinear harvesters were found to work better with more random vibration source

A new 2-D model of a thin annular disk using a modified assumption

The work describes an improved 2-D model for a thin annulus by using a modified assumption with regard to coupled vibration. With this approach, the impedance spectrum and displacements due to radial modes, both in radial and thickness direction of a thin ring, are obtained. Bending displacement is investigated by finite element analysis (FEA) and matches our model. The bending in the thickness direction is coupled to radial modes and shows several node circles in the high radial overtone frequency range. The model is validated by FEA with excellent agreement between the new theory and FEA result

Electromagnetic vibration energy harvesting using an improved Halbach array

This paper reports an electromagnetic vibration energy harvester using an improved Halbach array. A Halbach array is a specific arrangement of permanent magnets that concentrates the magnetic field on one side of the array while cancelling the field on the other side to almost zero. Previous research showed that although the Halbach array has higher magnetic field density compared to normal magnet layouts, its magnetic flux gradient is not as high. Thus, output powers of energy harvesters with Halbach arrays were found to be less than those with normal magnet layouts. This paper proposes an improved Halbach array that achieves both high magnetic field strength and magnetic flux gradient. Test results showed that the improved Halbach array can increase the output power of energy harvesters by a factor of seven compared to the previous Halbach design and by a factor of 1.5 compared to the normal configuration

Development of a cantilever beam generator employing vibration energy harvesting

This paper details the development of a generator based upon a cantilever beam inertial mass system which harvests energy from ambient environmental vibrations. The paper compares the predicted results from Finite Element Analysis (FEA) of the mechanical behaviour and magnetic field simulations and experimental results from a generator. Several design changes were implemented to maximise the conversion of magnetic energy into generated power and a maximum power output of 17.8µW was achieved at a resonant frequency of 56.6Hz and an applied acceleration of 60mg (g = 9.81ms-2)

Screen printed flexible Bi2Te3-Sb2Te3 based thermoelectric generator

This paper reports the fabrication and testing of Bismuth Tellurium (Bi2Te3) – Antimony Tellurium (Sb2Te3) based thermocouples using screen printing technology. In this study, screen printable thermoelectric pastes were developed and the transport properties of cured material were measured. The dimension of each planer thermoleg is 39.3 mm × 3 mm with a thickness of 67 µm for Bi2Te3 leg and 62 µm for Sb2Te3 leg. A single thermocouple with this dimension can generate a voltage of 6 mV and a peak output power of 48 nW at a temperature difference of 20°C. The calculated Seebeck coefficient of a single thermocouple is in the range of 262 to 282 µV/K. The Seebeck coefficient at room temperature were measured to be -134 to -119 µV/K and 128 to 134 µV/K for Bi2Te3 and Sb2Te3 respectively. This work demonstrates that the low-cost screen printing technology and low-temperature materials are promising for the fabrication of flexible thermoelectric generators (TEGs)

Improving the dielectric and piezoelectric properties of screen-printed low temperature PZT/polymer composite using cold isostatic pressing

This paper reports an improvement in dielectric and piezoelectric properties of screen-printed PZT/polymer films for flexible electronics applications using Cold Isostatic Pressing (CIP). The investigation involved half and fully cured PZT/polymer composite pastes with weight ratio of 12:1 to investigate the effect of the CIP process on the piezoelectric and dielectric properties. It was observed that the highest dielectric and piezoelectric properties are achieved at pressures of 5 and 10 MPa for half and fully cured films respectively. The relative dielectric constants were 300 and 245 measured at 1 kHz for the half and fully cured samples. Using unoptimised poling conditions, the initial d33 values were 30 and 35 pC/N for the half and fully cured films, respectively. The fully cured sample was then poled using optimized conditions and demonstrated a d33 of approximately 44 pC/N which is an increase of 7% compared with non-CIP processed material